Freezing dry food is a recent invention and many people discover its usefulness. What it means is that as you freeze dry your food all moisture and water content is removed from the food. This is different from traditional freezing. With this new method, the nutritional value of the food remains intact. This is exactly what you want when you go camping for days or are blocked from the world for a week or more during a disaster event. You need nutrition more than ever. Otherwise, the structure of the food changes drastically since it turns into hard crumbs.
You will need warm water to un-freeze and un-dry the food so it becomes edible. There are a few steps to follow for proper freeze-drying, and we will discuss in this article.
You should also know that foods with high content of water are the easiest to freeze-dry. Such foods are fruits and vegetables, e.g. apples, pears, berries, even potatoes, carrots and peppers. Their structure remains intact, and only the water content is removed. Interesting enough you can freeze-dry other food like meat, pasta, oats, etc. Your imagination is your limit. First you will have to learn the method using fruits or vegetables, since it’s easier with them. When you get comfortable with the process, then you can move to other, more complicated, foods.
You need to be aware about freeze-drying meat though. Don’t do this procedure when you’ve just kept the meat in the freezer and removed it from there, or after you bought it from the market. Meat must be freeze-dried right after cooking. This is when all its properties are intact and it will still be edible. If you freeze-dry raw meat, and then after months you decide to eat it and melt it, it will still be raw. And be sure that raw meat is hardly appetizing.
The best way to freeze dry your food
First of all, you don’t need some super advanced technique to achieve these results. It is true that there are special vacuum machines which suck out all moisture from the food (and that happens pretty quickly), but that’s not a must. There are other ways to end up with freeze dried food.
Use the freezer! This is an easy way to have freeze dried food. The process may take several weeks, but there’s no more action on your part than just placing the food in the freezer and let it work. Basically, you can chop the food to small pieces and place them on a perforated tray or similar (so there’s as little surface covering the food as possible).
During the first several hours the food will freeze. Then starts the sublimation process (meaning, the drying process). This takes much longer – from one to several weeks. You can test if the food is ready, by taking a frozen piece from the freezer and let it melt. If it turns black then it’s not ready and you need to let it dry more. When the food is fully dried it shouldn’t change its color (especially to black).
If the food doesn’t turn black after melting and keeps its original and natural color, then you’re set up for the final step of storing it.
Another way to freeze dry food is to use dry ice (CO2). This procedure is similar in concept to the above method. You can just use difference means to achieve what you want. Basically, dry ice lets all moisture evaporate from the food, leaving it freeze-dried. In extremely cold environments there’s almost zero humidity in the atmosphere (as a reference, Antarctica has the driest conditions on Earth).
You will need a very large container, almost twice as the food you will freeze dry. Place the food in large plastic bags and seal them (no dry ice should be able to penetrate the package). Cover the food entirely with the dry ice.
Then place the container in the freezer. The container needs to have a few holes so that the gas and moisture can escape the container. If there’s no more dry ice inside the container, then this is your sign that the food is ready. This should happen with 24 hours so make sure to check regularly.
A word of caution – when you do the above, always wear gloves and protective wear while you handle the dry ice.
You will need to store the food when it’s ready and freeze-dried. The best way is to keep it in plastic bags, but make sure to push the air out, since it contains moisture. You don’t want to keep moisture closed inside with the food. This will speed up the spoiling of the food. You can use a vacuum packing machine if you want to be meticulous. You also should be able to properly seal the bags, so that you’ll be sure that no moisture can find its way inside.
Another popular method is to use a special vacuum chamber but you’ll have to buy one if you want to use this method.
First of all, freeze the food in the freezer (a deep freezer would be even better) and make sure that there is no other food inside – keep only the food you want to freeze-dry later. Let it stay for several hours. Avoid opening the freezer too often since that will slow the process, as ice crystals form very quickly when frozen air meats moist warm air.
When that’s done, remove the frozen food, and immediately place it in the vacuum chamber. Set it to 120 m Torr. The temperature must be 10o C (50o F). Again the process should take at a minimum 1 week, maximum a few more. It all depends on the parameters and how much moisture is in the food. When the sublimation is finished, place the food in storage bags and seal them well.
Then comes the moment when we need to instruct you how to reconstitute your freeze dried food. This process is possibly the easiest of all. You need boiling water (a cup or two) and add it to the food. It will quickly start turning to its original fresh form, since it soaks with all the moisture you removed by following one of the above methods.
A few more details and information about freeze dried food
These details may be of interest to you. When you first freeze the food, it requires a temperature of about -18o C (-0.4s F). Then, in order to make the sublimation process happen, contrary to obvious logic, a warm temperature is needed – it gives energy so that this process can be started. The ice crystals need to evaporate, so a temperature of 35o C (95o F) is needed for this.
Also, while drying in the vacuum container, very low pressure is used. It is needed so that water almost immediately turns from one state (frozen or liquid) to another (gas), and thus evaporates very quickly from the food. Without this process drying would take much longer in normal conditions.
Of course in the traditional method (without using any fancy machines), freezing the food basically makes vacuum to be created around the water molecules. When the food is slightly warmed (for drying) these ice crystals quickly turn to vapor and leave the surface of the food.
Another interesting fact is that water has only two conditions when put in a vacuum chamber (or in any vacuum condition) – it can be either gas or a solid. As the food is frozen (vacuum created), and then moved to a slightly warmer condition, the frozen water can only evaporate as a gas. The thing is that even if the food is not kept in super low freezing temperatures, it still remains in sub-zero condition. That is the key to keeping it frozen, yet letting the water evaporate. This process is the so-called sublimation we mentioned above.
In fact if you use the first method we described above, you won’t need anything special than just a freezer. The first stage is the freezing. Then the water transitions to the second vapor condition and begins evaporating. All the other methods require special chambers or dry ice in order for these two conditions to transition one from the other. As long as you know how water works, you should be able to control the process better.
Also, any type of food can be freeze-dried and you don’t have to worry about the taste or the smell after it is reconstituted. It is even believed that reconstituted freeze-dried food tastes and smells even better than traditionally dried food. The freeze drying process is the one that preserves all the qualities and nutrients in the food. Adding the boiling water only revives the food. The only nutrients that can be depleted somewhat are vitamins C and E, and folic acid. Some amount remains, but most of it can’t withstand this process.
Freeze dried food can last for years. There are people and even markets that store food in this way so it can remain almost untouched by time and then be reconstituted when it needs to be eater or sold. This process is in fact very old and is being used by the Incas. They placed a piece of food during the night to freeze and then keep it in the hot sun for a whole day to dry completely.
Freeze drying is also popular among hikers and campers since camping requires that you carry a lot of things in your backpack. Food can take a lot of space and make your backpack pretty heavy. If you add a few bottles of water and your main weight comes from food and water. So, substituting traditional food with freeze dried food is actually a great way to enjoy a week or so of trekking or camping without the burdens of heavy weight.
It is also highly advisable that everyone has at least one-year of food stored for some future disasters or economic crises. After all you can’t keep a mere basement with fresh canned food, since it may not all fit in. Here comes the magic of freeze dried food. Since 98% of the moisture in the food is removed, this would also mean that more than 90% of the food’s volume will be removed as well. This makes it great for long-term storing (away from moisture), since it takes very little space.
If you don’t have the desire to freeze dry your own food you can turn to manufacturers who already sell such food. One such popular brand is Mountain House. It is particularly popular among tourists and campers, but if you need to store food you can buy in bulk from them. And don’t expect that they sell only some bleak freeze dried fruits.
On the contrary, they have whole meals like lasagna, scrambled eggs, cottage cheese and almost everything you can think of. The truth is that almost any type of food can be freeze-dried. Some people even freeze dried ice cream. And to our surprise it worked.
This is why if you take your time and try one of the above methods you can use your own imagination and freeze dry your favorite meals, instead of eating meals you don’t particularly enjoy.
And finally, you can freeze dry meat. One very popular such food is beef jerky. The process is the same and you end up with meat, packed with all its inherent nutrients and is so lightweight that it’s like a paper sheet. You can also do the same with regular cooked beef. So, cook the meat, and then chop it to small pieces. Follow one of the above methods for freeze drying and you will end up with very small hard crumbs (almost like bread crumbs). It wouldn’t even look like beef, but when you add boiled water you will recognize the taste immediately.
Consider freeze drying whenever you go camping or want to store some food for more uncertain days, or just experiment and see how easy it is to complete the process. It’s great to have less room to spare in the fridge when you need to store your food.